Knowledge

Nov 26, 2019

How to extend the lifespan of a highway pile driver?

The design and manufacturing of highway pile drivers determine the machine's general lifespan. With the continuous advancement of science and technology, the materials used to make pile drivers are also being updated. Choosing high-strength wear-resistant materials, analyzing the load-bearing capacity of the pile driver's stress points on the construction site, enhancing its maintainability, simplifying the disassembly and assembly of components and centralized material replacement, employing electronic technology to monitor temperature, vibration, load, etc., using oil-containing bearings for oil-free lubrication to extend the lubrication cycle can effectively reduce maintenance. For common wearable parts, try to use standard parts to facilitate procurement and minimize maintenance projects. Rational use of the pile driver from its design is key to extending its service life on highways. Adhere to the principles of designated personnel, designated machines, and good maintenance. Train pile driver operators before they start work, understand the structure, principles, and performance of the pile driver, fully utilize the pile driver, check and troubleshoot, ensure the normal and stable operation of the pile driver, and shorten downtime. Since the pile driver operates outdoors and the conditions often change, pay attention to the environmental impact on the pile driver and take necessary protective measures. Regular maintenance of the highway pile driver is still very important to extend its service life. Here are some methods to maintain highway barrier pile drivers, hoping they can help you.


Pile Driver Maintenance:


1. Regularly check, clean, or replace the air filter element, clean the interior of the cooling system, check and tighten hub and brake screw nuts, as well as the fixation screws of the hydraulic hammer and drilling device. Check the pile driver's air intake heater, inspect the hammer or drill bit and replace them timely. Check the windshield washer fluid level, clean the cab floor, and replace the main oil route filter element (optional) when cleaning the interior of the cooling system. After the engine has fully cooled, slowly release the radiator cap to release the pressure in the radiator, then drain the water. Do not clean the engine while it is running; the high-speed rotating fan can be dangerous. When cleaning or replacing the coolant, park the machine on a level surface.


2. Pre-start checks for the engine: Check the coolant level height (add water), engine oil level (add oil), fuel level (add fuel), hydraulic oil level (add hydraulic oil), whether the air filter element is clogged, whether wires and horns are functioning properly, check bucket lubrication, and daily inspect the oil, water, and hydraulic oil levels, add grease, check the air filter weekly, more frequently if dusty, change the oil every two months, and hydraulic oil every two years, depending on your workload, typically every two years, and replace annually during continuous construction. Be mindful of waterproofing, avoid deep water operations, and do not directly rinse electrical parts with water.


3. Do not store miscellaneous items, especially metal tools, in the battery box to prevent fires. Do not use wires or copper wires or substandard fuses as replacements for fuses. When the pile driver is not in use for an extended period, disconnect the battery cables to prevent power supply. Daily check the pile driver's locking bolts for looseness, detachment, or loss, and tighten them promptly. Inspect the structure daily for cracks and deformations. When parking the pile driver, be mindful of the surrounding environment. Park on solid, stable, and hard ground. Avoid parking near rivers, cliffs, or slopes to prevent accidents. Remove the drill and hammer when parked.






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