How to Operate a Diesel Hammer Pile Driver Correctly and the Safety Issues to Consider

Safety Considerations When Using a Diesel Hammer Pile Driver:

1. Operations should cease in adverse weather conditions such as thunderstorms, rain, snow, fog, and winds above level six. In winds over level seven or during strong typhoon warnings, position the pile driver into the wind, sink the pile pipes more than 3 meters into the soil, or place the vibratory hammer on the ground, and add windproof cables. If necessary, the frame should be lowered. The pile driver must have lightning protection, and personnel must stay away from the pile driver during thunderstorms.

2. Perform a no-load run before each shift to ensure all parts are functioning correctly before beginning operations.

3. At the end of each day's work, sink the pile pipes into the soil, place the vibratory hammer on the ground, cut off the power supply to the pile driver, engage all brakes, and park the pile driver on a firm, flat surface for long-term shutdowns. The vibratory hammer must be cushioned and protected from rain.

4. If using a pile clamp, clamp the pile tightly before operation, and do not loosen it during work. Stop the vibratory hammer before releasing the clamp. Operators must not leave their posts without permission.

5. Correct the verticality of the pile in a timely manner during piling. After the pile has entered 3m into the soil, do not use actions like walking or rotating the pile driver to correct its verticality. For pile frames that cannot be adjusted left or right, drive the left and right struts simultaneously when adjusting the column's forward and backward inclination.

6. Regular operation of a diesel hammer pile driver can lead to issues due to environmental factors and geology, as well as different operating methods, so operators must master the skills to ensure efficiency and reduce faults.

7. Pay close attention to the correct operation methods and safety issues of the diesel hammer pile driver.

Correct Operating Procedures for a Diesel Hammer Pile Driver:

1. Operators must be specially trained, understand the structure, principles, operation, and maintenance of the pile driver, and possess a valid operating certificate.

2. Duties must be clearly divided among the operating team members.

3. Familiarize yourself with the operating procedures of the diesel hammer pile driver.

4. Assess the work environment and choose an appropriate working environment.

5. If the diesel hammer pile driver needs to be paused for a long duration, ensure it is safely cushioned.

6. Do not continue operations in adverse weather conditions such as strong winds, heavy rain, or snow. Secure the pile driver and cover it with a protective bag.

7. Assemble and disassemble the diesel hammer pile driver strictly according to the procedure.

8. Operators must be familiar with the machine's structure, performance, operating essentials, and safety precautions, and must have a qualification certificate before operating independently.

9. Operators should not be disturbed or distracted while operating the machine and should avoid smoking or eating.

10. Maintain the pile driver according to the maintenance schedule.

11. Prepare thoroughly before commencing work with the pile driver.

12. Understand the construction conditions, tasks, and issues discovered during construction from the construction personnel.

13. Adjust the speed gear of the pile driver according to the vibratory force required by the construction personnel.

14. Check the insulation of cables and wires, the condition of the controller contacts, and their limits.

15. Ensure the power supply voltage meets the requirements.

16. Lubricate and maintain all parts according to the daily maintenance routine.