Knowledge

Sep 26, 2019

How to Reduce Damage to the Vibration Device of an Excavator Pile Driver

An excavator pile driver with a vibration motor uses high-frequency vibrations to impart high acceleration to the pile body. The machine generates vertical vibrations that are transferred to the pile, causing changes in the soil structure around the pile due to the vibrations, which in turn reduces the soil strength. The soil around the pile becomes liquefied, decreasing the frictional resistance between the pile sides and the soil mass. The pile is driven into the soil under the combined effect of the excavator’s pressure, the vibration of the hammer, and the weight of the pile body.


The impact of vibratory power can assist in pile driving operations. The surrounding environment during construction can also affect the vibration device of the excavator’s pile driver in various ways. Ensuring the basic vibratory piling effect while minimizing equipment damage is a key consideration in construction economics.


Both ends of the pile driver’s vibration motor are equipped with heavy eccentric blocks. For example, if the motor is installed vertically or inclined (i.e., the shaft is vertical or inclined to the horizontal plane), the bearings must axially support the weight of the eccentric blocks. If the pile driver’s vibration motor lacks special devices (such as plane bearings), this can adversely affect the bearings, shortening their service life. Preventive measures include choosing vertical pile driver vibration motors and avoiding vertical or inclined installations.


Ambient temperature is an important factor that cannot be ignored in equipment operation. The temperature of the equipment being carried should not be too high. Due to the close connection of the equipment, it can be said that the overall temperature of the pile driver vibration motor is affected. If the equipment temperature is too high, the ground temperature and the casing of the pile driver vibration motor can easily rise, causing heat dissipation issues and potential motor burnout. Ensure that the pile driver vibration motor is kept as far away from hot materials as possible without affecting equipment operation.


Excavator pile drivers are usually installed in harsh working environments and dusty places. Therefore, regular maintenance cannot be overlooked to ensure the safe use of the pile driver vibration motor.


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